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Control Card
Control CardControl CardControl CardControl Card

Control Card

Temperature Control Card for Hot Runner System

Description

Performance

Specifications
Power requirements: AC85~265V, 50/60Hz
Sensor type: J or K thermocouple
Setting range: 0℃~450℃ (32℉~842℉)
Control Accuracy: ±0.25% of full scale
Control Mode: Auto PID or Manual
Control Output Device: Triac.
Load Capability: 15A / 240Vac; Optional 20A
Operating Temperature: 0℃~55℃(32℉~131℉)
Operating Humidity: 10~80%, non-condensing
Storage Temperature: -20℃~70℃ (-4℉~158℉)

Characteristic

Short circuit, open circuit and system failure dual protection;

Segmentation heating and soft-start function

Pattern recognition,Plug and Play 

Automatic or manual heating can be selectable

Degree C or F selectable

Thermocouple Type J standard, Type K selectable

Automatically compensates for ambient temperature

Over Temperature automatic protection

Automatic identification of load power ,Remarkable energy saving  Heater and thermocouple dislocation identify the alarm function

With current detection function



                                                                               

① Power Switch: Turn on or turn off.
② PV: a) Normal mode: Present value.
b) Parameter mode: Parameter name.
c) Power output mode: Present value.
d) Alarm mode: Error code about sensor.
③ SV: a) Normal mode: Setting value.
b) Parameter mode: Parameter value.
c) Power output mode: “u”+ power output (%)
d) Alarm mode: Error code about triac or load.
④ Temperature Unit: Celsius (C) or Fahrenheit (F).
⑤ Down Key: Used to decrease setting number.
⑥ Up Key: Used to increase setting number.
⑦ SET Key: Used for parameter Calling up/Registration.
⑧ Mode Key: Press it for more than 1sec. to switch control mode:
Normal (Auto) Standby Manual AT (Auto Tune).
** When shift to AT mode, press SET key in 3s to start
auto-tuning, or the controller auto-back to normal mode.
⑨ Disp Key:
a) Press it for more than 1sec. to switch display mode:
Normal mode: PV and SV display;
Power output mode: PV and power output (%) display
Control mode locked mode: disable to switch control mode.
b) Press it to keep silence for 3min. when the buzzer is beeping.
⑩ AT indicator: Light up when controller is in AT mode.
⑾ Manual indicator: Light up when controller is in Manual mode.
⑿ Standby indicator: Light up when controller is in Standby mode.
⒀ Normal indicator: Light up when controller is in Normal mode.
⒁ Soft indicator: Light up when controller is in soft start mode.
⒂ Mounting hole .

The data in the table below is measured in March. using the instrument is Fluke 724,same heater and the same TC (sensor), the test environment and conditions are exactly the same too.  


Table 1   Adjustment period comparisons


First cycle

Second cycle

Third cycle

Brand

Set

Measured

High

Measured low

period

Measured High

Measured low

period

Measured High

Measured low

period

MASTIP

200

213.6

192.7

8′00″

201.2

196

8′20″

200

196.7

3′44″

Ours

200

205.2

199.9

1′38″

201.8

200.5

2′36″

201

200.5

2′45″

MASTIP

230

236.5

220.1

4′22″

230.3

226.3

3′36″

227.8

227.1

3′40″

Ours

230

233.5

228.7

1′30″

231.1

229.2

2′14″

230.5

229.4

1′41″

MASTIP

260

272

255.7

5′05″

260.7

256.3

4′09″

259.9

256.4

4′00″

Ours

260

263

257.9

1′43″

260.6

258.2

1′22″

260

258.6

1′30″

Table.2

Set

Brand

First cycle

Second cycle

Third cycle

Measuredlow

Measured High

Measured low

Measuredhigh

Measured low

Measured high

200

DME

195

204

1961

2038

1955

204

MASTIP

196

2012

1967

2004

1973

1997

Ours

2005

2018

2005

201

200

2009

Set

Brand

First cycle

Second cycle

Third cycle

Measuredlow

Measured high

Measuredlow

Measuredhigh

Measuredlow

Measured high

230

DME

2283

2313

2287

2296

2286

2294

MASTIP

2263

2303

2271

2278

2275

2313

Ours

2292

2311

2294

2305

2296

2302

Set

Brand

First cycle

Second cycle

Third cycle

Measuredlow

Measured high

Measuredlow

Measuredhigh

Measuredlow

Measured high

260

DME

2541

2635

2546

2624

2556

2626

MASTIP

2563

2607

2564

2599

257

2577

Ours

2586

2606

2586

260

2587

2596


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